996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

DIY Brake pad disc change remove and replace

Thread Tools
 
Search this Thread
 
Rate Thread
 
  #31  
Old 11-25-2011 | 06:19 AM
sweeney186's Avatar
Registered User
Joined: Feb 2009
Posts: 147
From: houston,tx
Rep Power: 21
sweeney186 is infamous around these parts
Originally Posted by Hurdigurdiman
QUOTE
15- pop in spiders back into rear pad caliper pistons and push pistons all the way in so as to have space to slip pads in.
========================================
I am in the process of changing pads and I am just about to insert the new pads, with the brake sensors attached, back into the re attached caliper.

One question, Did you add a small dab of high melting point grease or some kind of holding glue on spiders or the back of the new pad so they attach themselves to the new pads when the brake pedal is applied?
When I was removing the spiders from the old pads I noticed a couple of trace dabs of something. What I dont know. This was holding the spider back to the old pad as i pried them free with a wood chisel. By the way the pistons are slighly differant sized diameters the lower being larger than the upper piston in the caliper. Most trackers I believe dont bother to put the spiders back in place. I wouldnt like my work to scream out that it was done by a DIY bloke when I am braking. LOL
Maybe some anti squeal product ? I know my discs were melted to my pads after 1 trackday though
 
  #32  
Old 11-25-2011 | 06:51 AM
Hurdigurdiman's Avatar
Registered User
Joined: Oct 2011
Posts: 265
From: Ephrata PA USA
Rep Power: 24
Hurdigurdiman is infamous around these parts
Thanks to Smistry007 posting and great photos I was able to change my back brake pads and sensors in well less than 2 hours this morning. I didnt stick the spiders back onto the new pads but simly lay them back into the pistons with no goo on them. I checked out my front pads and they have lots of wear left on them so I didnt change them. I had no need to do any bleeding as i didnt mess with a bleed nipple anywhere. Anyone reading thinking of attempting the job. I am 70years of age and the job was a doddle to me. Front and back wheels both come off the ground together when I used a low profile jack on the REAR jacking point. My advice is 'go for it' it was as easy as falling off a log. Done a good test drive, no queaks, vibration or mushy brake pedal. I got my new OEM back and front break pads and 4 sensors (only one new sensor used and back brake pads) from Pelican Parts at $250.... SWEENY thanks for the advice. If they ever squeal, its an easy job for me to go in there again and add some anti squeal stuff. I have a feeling they may fuse themselves to the new pads when they warm up some as they were slightly tacky to the touch.
 

Last edited by Hurdigurdiman; 11-25-2011 at 07:19 AM.
  #33  
Old 11-25-2011 | 10:22 PM
Duane996tt's Avatar
Registered User
Joined: Mar 2007
Posts: 1,870
From: San Diego, San Francisco
Rep Power: 114
Duane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond reputeDuane996tt has a reputation beyond repute
excellent DYI. Does anyone have it for PCCB's.
 
  #34  
Old 11-26-2011 | 10:28 AM
pwdrhound's Avatar
Registered User
Joined: Jul 2010
Posts: 4,848
Rep Power: 456
pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !
Originally Posted by Duane996tt
excellent DYI. Does anyone have it for PCCB's.
Basically the same just be extremely careful not to ding the PCCB rotors. There is a step by step in the Porsche Maintenance manual which you can download from this site. I have it on my computer and it contains just about every procedure needed to work on these cars.
 
  #35  
Old 05-11-2012 | 06:16 AM
RobbC's Avatar
Registered User
Joined: Oct 2011
Posts: 104
From: VA
Rep Power: 19
RobbC is infamous around these partsRobbC is infamous around these parts
Awesome write up! I will be doing this some time next week.

I have this CRC anti-squeal spray. Do I use that for this procedure on the spiders?
 
  #36  
Old 05-11-2012 | 02:09 PM
sweeney186's Avatar
Registered User
Joined: Feb 2009
Posts: 147
From: houston,tx
Rep Power: 21
sweeney186 is infamous around these parts
Originally Posted by RobbC
Awesome write up! I will be doing this some time next week.

I have this CRC anti-squeal spray. Do I use that for this procedure on the spiders?
On the back the pad would be easiest
 
  #37  
Old 05-11-2012 | 10:00 PM
Hurdigurdiman's Avatar
Registered User
Joined: Oct 2011
Posts: 265
From: Ephrata PA USA
Rep Power: 24
Hurdigurdiman is infamous around these parts
Originally Posted by RobbC
Awesome write up! I will be doing this some time next week.

I have this CRC anti-squeal spray. Do I use that for this procedure on the spiders?

I didn't use any anti squeal spray on mine. I have travelled 10000 miles since the change and no squealing and can stop on a dime.
 
  #38  
Old 05-11-2012 | 10:28 PM
RobbC's Avatar
Registered User
Joined: Oct 2011
Posts: 104
From: VA
Rep Power: 19
RobbC is infamous around these partsRobbC is infamous around these parts
good to know, thanks!
 
  #39  
Old 11-21-2012 | 05:04 PM
got2's Avatar
Registered User
Joined: Aug 2008
Posts: 44
From: SF
Rep Power: 18
got2 is infamous around these parts
Just did this. Thank you for the excellent write up!

-H
 
  #40  
Old 11-17-2013 | 07:12 AM
BW Copeland's Avatar
Registered User
Joined: Sep 2013
Posts: 54
From: Atlanta
Rep Power: 14
BW Copeland is infamous around these parts
I used this yesterday, very helpful. The clip on step 3 is tough to see but easily removed. All in all about 20 mins a side

A friend of mine reminded me to paint the center of rotor with high temp black. Keeps it look nice over time
 
Attached Thumbnails Click image for larger version

Name:	image.jpg
Views:	201
Size:	201.0 KB
ID:	302091  
  #41  
Old 05-30-2014 | 09:05 AM
michelin's Avatar
Registered User
Joined: Aug 2011
Posts: 31
From: England
Rep Power: 15
michelin is infamous around these parts
I have a squeal coming from the back of my pads.
The pads have plenty on them so I'm thinking of using some anti squeal like Mintex Cera Tec.
Given the rear pads have 'spiders' do I just lube up the whole of the rear pad?
I thought the spiders were stuck to the rear of the pad with adhesive and this would obviously not work if anti squeal was applied.
Any help appreciated.
 
  #42  
Old 05-12-2015 | 10:36 AM
skremese's Avatar
Registered User
Joined: Nov 2005
Posts: 43
From: California
Rep Power: 22
skremese is a jewel in the roughskremese is a jewel in the roughskremese is a jewel in the rough
I followed this write-up last night and got the job done in a few hours. Many, many thanks for the great write-up and pics!. A few things I noted:

1) I was unable to compress the pistons using the harbor freight tool. I was able to do it, however, with 4 clamps. My process:. Remove caliper, pads and rotor. Mount caliper back using bolts, use c-clamps to compress pistons. Then removed caliper, mounted new rotor, mounted caliper and was able to put in backing plates (first) then pads. Totally easy.

2) After compressing 3 caliper's pistons my brake fluid reservoir (in front of car) was leaking. It was too full. I had to turkey baster it out. Once done with the full job and car was level I had to remove more to hit the "max" line.

3) I purchased Textar pads. Surprised the fronts didn't have the upper "*****" (looks like little weights) and the rears did (stock did not). The rears also had a lot more metal which is fine just note different than stock.

4) I got the mounting kits as well, probably not necessary unless you break something.

5) I got the new screws for the rotors - again probably not necessary.

6) I was able to reuse all 4 brake wear warning wires. No problem popping them out with a small flat head and reusing.

Once car is off jack/stands and flat, make sure you start and pump brakes. Check the reservoir! Pump brakes again to make sure the system has pressure BEFORE you drive.
 
  #43  
Old 06-22-2015 | 06:29 PM
Ck986's Avatar
Registered User
Joined: Sep 2012
Posts: 150
From: Chatham, NJ
Rep Power: 19
Ck986 is infamous around these parts
Does anyone know what the torque values are for the front and rear caliper screws?
 
  #44  
Old 06-22-2015 | 06:41 PM
jpflip's Avatar
Registered User
Joined: Mar 2008
Posts: 2,807
From: Montreal Canada
Rep Power: 266
jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !
Brake caliber to wheel carrier : 63 ft/lb.
 
  #45  
Old 06-22-2015 | 07:55 PM
Ck986's Avatar
Registered User
Joined: Sep 2012
Posts: 150
From: Chatham, NJ
Rep Power: 19
Ck986 is infamous around these parts
Wow that's low I was expecting at least 100 for the fronts. My Touareg calipers need 200lbs up front.

Thanks
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: DIY Brake pad disc change remove and replace



All times are GMT -6. The time now is 09:30 AM.