996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Volumetric Efficiency Comparo

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  #46  
Old 01-04-2011 | 12:57 PM
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Originally Posted by Sunnyside
How do you work out BSFC

Given that


Where:
r is the fuel consumption rate in grams per second (g·s-1) P is the power produced in watts where P = τω How do you know what the fuel consumption of your engine is ie r

Frank
There's the interplay between equations, real world data, and estimating. Modding is certainly not an exact science or we would be done already. To answer your specific question, this would need to be determined in a R&D setting. No doubt Porsche has the answer since they haved measured crank HP and fuel consumed. For us lay people, it's a guesstimate, except for VE which is derived from all measureable input parameters which is why it's nice.
 
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Old 01-04-2011 | 01:02 PM
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Hi, I think what you're asking is described nicely on the Garret turbo site with examples. Click here. As far as my understanding goes, you can't really relate the VEs calculated here with what you are asking. Basically, you have to match the turbo with what your motor can flow. Obviously, if you slap on a big honking turbo and your motor can't flow enough air to spin the turbine adequately, it will do you no good. So those equations are meant to be used to put you in the right ballpark in choosing a turbo if you were starting from scratch. Fortunately, we have a ton of real-world data to rely on.

After you add the turbo's, the VEs obviously go up. We're are measuring VEs for different set-ups, post-mod. The goal, of course, is to maximize VEs across the rpm power range. You could measure VEs after installing different supporting mods like ICs to see which might be more effective under different conditions. Just because an IC may be controlling IATs better at X hp does not mean that it will be suitable at higher hp due to flow restrictions. VEs will tell you this.
Thank you very much!It makes sense now...


As for the link to the Gerrett site, it's very usefull, thanks...


I need you to comment a bit on this one though:

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Where:

· MAPreq = Manifold Absolute Pressure (psia) required to meet the horsepower target
· Wa = Airflowactual(lb/min)
· R = Gas Constant = 639.6
· Tm = Intake Manifold Temperature (degrees F)
· VE = Volumetric Efficiency
· N = Engine speed (RPM)
· Vd = engine displacement (Cubic Inches, convert from liters to CI by multiplying by 61.02, ex. 2.0 liters * 61.02 = 122 CI)



In this formula, the required manifold pressure to obtain a given HP figure, it's only related to the engine's features and Intake manifold Temp. (affected by compressor efficiency and compression ratio, given a fixed intercooling efficiency).
I get the sense of it perfectly, BUT, why do we see (in real world) big turbos making more power than smaller ones at a given boost level?
May be that bigger turbos are often coupled with other "supporting" mods that affect volumetric efficiency and that they have better efficiency than smaller turbos at the same comp. ratio?


Sorry if my questions seem stupid, but I'm not used to learn formulas without knowing where they come from.


PS:any book suggestion on the subject would be MUCH appreciated..
 

Last edited by emadelta86; 01-04-2011 at 01:05 PM.
  #48  
Old 01-04-2011 | 01:06 PM
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Originally Posted by TTdude
There's the interplay between equations, real world data, and estimating. Modding is certainly not an exact science or we would be done already. To answer your specific question, this would need to be determined in a R&D setting. No doubt Porsche has the answer since they haved measured crank HP and fuel consumed. For us lay people, it's a guesstimate, except for VE which is derived from all measureable input parameters which is why it's nice.

Uhmmmm.......... I was hoping some one might have said that Durametric can determine the injector rate with a given pressure and injector cc size the squirt of fuel could be calculated.
Frank
 
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Old 01-04-2011 | 02:09 PM
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Nothing at 700whp with the VTG's, here is our 997TT P800 dyno:

 
  #50  
Old 01-04-2011 | 02:39 PM
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Originally Posted by Sunnyside
How do you work out BSFC

Given that


Where:
r is the fuel consumption rate in grams per second (g·s-1) P is the power produced in watts where P = τω How do you know what the fuel consumption of your engine is ie r

Frank
If you know how long your injectors are open and fuel pressure ( and of course fuel's density ), you can calculate the fuel consumption rate. For power produced you'll need an engine dyno.
 
  #51  
Old 01-04-2011 | 02:45 PM
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Originally Posted by Neil Switzer
Nothing at 700whp with the VTG's, here is our 997TT P800 dyno:

How does the race gas dyno look for this kit?
 
  #52  
Old 01-04-2011 | 02:49 PM
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Wouldn't it be simpler using AFR and MAF+air temp+baro pressure readings?On a dyno, you can measure power, then take MAF reading from the datalog, ambient air temp and barometric pressure (=air density), AFR with a wideband or with datalog lambda reading, and there you go.
 
  #53  
Old 01-04-2011 | 04:27 PM
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Now it gets interesting

So I got the values for my car when standard. I have plot these VE figures against two other cars that I have data for to hand. The question is whether there can be a correlation applied to known tq for standard 996 turbo for the VE figures, that could then be applied to show the tq of the other cars?
 
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  #54  
Old 01-04-2011 | 04:46 PM
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Originally Posted by Sunnyside
Uhmmmm.......... I was hoping some one might have said that Durametric can determine the injector rate with a given pressure and injector cc size the squirt of fuel could be calculated.
Frank
Yes, you can do that very easily. Just measure your duty cycle, you know the flow, you can calculate amount. But you need to somehow correlate that with bHP.

Originally Posted by emadelta86
Wouldn't it be simpler using AFR and MAF+air temp+baro pressure readings?On a dyno, you can measure power, then take MAF reading from the datalog, ambient air temp and barometric pressure (=air density), AFR with a wideband or with datalog lambda reading, and there you go.
If you have access to a dyno, you get it all.

Originally Posted by 996ttalot
So I got the values for my car when standard. I have plot these VE figures against two other cars that I have data for to hand. The question is whether there can be a correlation applied to known tq for standard 996 turbo for the VE figures, that could then be applied to show the tq of the other cars?
In theory, yes. You can calibrate to a known dyno and over lay the VE curve. And then extrapolate as you say. It would be interesting to do this but I don't have a bunch of dyno data hanging around (none for that matter) to validate the method.
 
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Old 01-04-2011 | 04:57 PM
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Okay about to be shot down but here goes

So as I showed on the previous image, I have the VE for std 996, x50 stage1, and my car.
If I correlate the VE for the std 996 to actual torque values supplied by Porsche, and then use the same correlation factor to the other VE, this is what happens. I have plotted HP as well from the TQ calculated.

So what do we think?

I can tell you the x50 is definitely from performance showing around 540hp on testing up to 300kph. The x50 figures don't look too bad in terms of what you would expect from stage 1 map, dvs, exhaust, filter etc.
 
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Old 01-04-2011 | 05:07 PM
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Originally Posted by 996ttalot
So as I showed on the previous image, I have the VE for std 996, x50 stage1, and my car.
If I correlate the VE for the std 996 to actual torque values supplied by Porsche, and then use the same correlation factor to the other VE, this is what happens. I have plotted HP as well from the TQ calculated.

So what do we think?

I can tell you the x50 is definitely from performance showing around 540hp on testing up to 300kph. The x50 figures don't look too bad in terms of what you would expect from stage 1 map, dvs, exhaust, filter etc.
This example seems right on. From performance data, you estimate 540bhp and the graph show this. That's one data point. I'd say we need about 10 more examples to make this a statistically relevant exercise. The data is only as accurate as the dyno from which it is calibrated. Once you have a good calibrated VE curve, you can probably use that to test the quality of the dyno--lol.
 
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Old 01-04-2011 | 05:11 PM
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Originally Posted by TTdude
This example seems right on. From performance data, you estimate 540bhp and the graph show this. That's one data point. I'd say we need about 10 more examples to make this a statistically relevant exercise. The data is only as accurate as the dyno from which it is calibrated. Once you have a good calibrated VE curve, you can probably use that to test the quality of the dyno--lol.
The thing is that Todd K told me at 1.5 bar I could expect with my set up somewhere around 660-680whp. I believe that on a tip that the tranny loss is around 28% - anyone have any good figures? So if that is the case, taking 840hp at the crank, and take off the 28% gives around 656 at the wheels. It gets interesting.

Going to map some more cars into the graph.
 
  #58  
Old 01-04-2011 | 05:13 PM
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Originally Posted by emadelta86
Thank you very much!It makes sense now...


As for the link to the Gerrett site, it's very usefull, thanks...


I need you to comment a bit on this one though:

Attachment 140811

Where:

· MAPreq = Manifold Absolute Pressure (psia) required to meet the horsepower target
· Wa = Airflowactual(lb/min)
· R = Gas Constant = 639.6
· Tm = Intake Manifold Temperature (degrees F)
· VE = Volumetric Efficiency
· N = Engine speed (RPM)
· Vd = engine displacement (Cubic Inches, convert from liters to CI by multiplying by 61.02, ex. 2.0 liters * 61.02 = 122 CI)



In this formula, the required manifold pressure to obtain a given HP figure, it's only related to the engine's features and Intake manifold Temp. (affected by compressor efficiency and compression ratio, given a fixed intercooling efficiency).
I get the sense of it perfectly, BUT, why do we see (in real world) big turbos making more power than smaller ones at a given boost level?
May be that bigger turbos are often coupled with other "supporting" mods that affect volumetric efficiency and that they have better efficiency than smaller turbos at the same comp. ratio?


Sorry if my questions seem stupid, but I'm not used to learn formulas without knowing where they come from.


PS:any book suggestion on the subject would be MUCH appreciated..
Try Forced Induction Performance Tuning by A. Graham Bell. Lot's of good stuff. As for your big/small turbo question, the simple answer has to do with flow. You can make high boost on a little turbo but that will restrict flow and exhaust gases from exiting thus reducing your VE.
 
  #59  
Old 01-04-2011 | 05:17 PM
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Try Forced Induction Performance Tuning by A. Graham Bell.
I'm beginning reading it right now....It shipped 15 days ago from US and arrived a couple days ago..

 
  #60  
Old 01-04-2011 | 05:18 PM
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Originally Posted by 996ttalot
The thing is that Todd K told me at 1.5 bar I could expect with my set up somewhere around 660-680whp. I believe that on a tip that the tranny loss is around 28% - anyone have any good figures? So if that is the case, taking 840hp at the crank, and take off the 28% gives around 656 at the wheels. It gets interesting.

Going to map some more cars into the graph.
Brilliant. Like I said, it's a poor man's dyno...
 


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