Intercooler upgrade comparison
#16
I use the 997.2 ICs on the track for hard 20 minute sessions in a K24 600hp car and they are excellent at quick thermal recovery. Using data acquisition for timing and speed along various points on the track, my car is running just as strong at the beginning and end of a 20 min session in 100+ degree temps. Additionally they are feather light at around 7lbs each from what I recall. For street use, drag strip and stop light bragging rights you might be better off with a lower restriction higher flow core but for track work the 997.2s are great.
#18
In addition the rear bumper works like a venturi tube. The air passes the car on the sides and on the bottom at high speed and at the same time air is soaked thru the side scoops as well because of the low pressure area that gets compensated. It works like a straw with a small end on the scoops and a big end on the bottom and the IC is in between.
I would hesitate to go with water coolers as they will heat soak pretty much and you add weight to the car as well. That amount of water is better carried as water/meth mixture and your IATs will allways be low.
I will be spraying water/meth and I will be doing it pre-turbo because that's the maximum delta T I can work with and at the same time the better pressure ratio will make the turbo work more efficiently.
The spray will flow with the air into the turbo. After the ICs there will be another set of nozzles. This is for direct vaporization in the combustion chamber.
I my case this is for safety reasons as I don't have a built motor (and for the fun of it, I must admit). I do have Marks 4.5" intercoolers and they are as well a wonderfull piece of art and a high tech intercooler that works extremely well according to my data logging.
Just my thoughts. It will be interesting to see if your water cooling works for you.
Andreas
#19
The water based coolers have already been proven in the 996TT. My IATs were 180*+ at the end of a Mile run where a similar car running the ice water were more than 100* cooler. That's good enough for me.
You should consider that the concept is not only pushing air thru the side scoops. In fact the "footprint" of the side scoops in direction of the air flow is rather small, but it will always work as "air-catcher". I think Manthey had side scoops that stood further out to catch more air - I have no idea if that ever has been a proven concept or just a gadget.
In addition the rear bumper works like a venturi tube. The air passes the car on the sides and on the bottom at high speed and at the same time air is soaked thru the side scoops as well because of the low pressure area that gets compensated. It works like a straw with a small end on the scoops and a big end on the bottom and the IC is in between.
I would hesitate to go with water coolers as they will heat soak pretty much and you add weight to the car as well. That amount of water is better carried as water/meth mixture and your IATs will allways be low.
I will be spraying water/meth and I will be doing it pre-turbo because that's the maximum delta T I can work with and at the same time the better pressure ratio will make the turbo work more efficiently.
The spray will flow with the air into the turbo. After the ICs there will be another set of nozzles. This is for direct vaporization in the combustion chamber.
I my case this is for safety reasons as I don't have a built motor (and for the fun of it, I must admit). I do have Marks 4.5" intercoolers and they are as well a wonderfull piece of art and a high tech intercooler that works extremely well according to my data logging.
Just my thoughts. It will be interesting to see if your water cooling works for you.
Andreas
In addition the rear bumper works like a venturi tube. The air passes the car on the sides and on the bottom at high speed and at the same time air is soaked thru the side scoops as well because of the low pressure area that gets compensated. It works like a straw with a small end on the scoops and a big end on the bottom and the IC is in between.
I would hesitate to go with water coolers as they will heat soak pretty much and you add weight to the car as well. That amount of water is better carried as water/meth mixture and your IATs will allways be low.
I will be spraying water/meth and I will be doing it pre-turbo because that's the maximum delta T I can work with and at the same time the better pressure ratio will make the turbo work more efficiently.
The spray will flow with the air into the turbo. After the ICs there will be another set of nozzles. This is for direct vaporization in the combustion chamber.
I my case this is for safety reasons as I don't have a built motor (and for the fun of it, I must admit). I do have Marks 4.5" intercoolers and they are as well a wonderfull piece of art and a high tech intercooler that works extremely well according to my data logging.
Just my thoughts. It will be interesting to see if your water cooling works for you.
Andreas
#20
In any case, A2W should do nicely for your setup and for a good price, but I dont agree that a proper high end AA cooler wont function above 150mph -that's when the really good ones start to shine!
Last edited by earl3; 04-02-2013 at 02:32 PM.
#21
This info came up in our research for my new mods. There have been wind tunnel tests that show the air flow completely missing the side inlets at speed. And by the way my IATs were documented to rise, I believe this without question.
Interesting , didn't know that , do you have the source of info for this?
Going to water ..is only good for drag racing, hard driving and long stints under power will cause them to heat soak bad,and then good luck waiting for them to cool.. They become terribly inefficient .
Not to mention the possible leaks and pump malfunctions you can have ..
Going to water ..is only good for drag racing, hard driving and long stints under power will cause them to heat soak bad,and then good luck waiting for them to cool.. They become terribly inefficient .
Not to mention the possible leaks and pump malfunctions you can have ..
#22
This info came up in our research for my new mods. There have been wind tunnel tests that show the air flow completely missing the side inlets at speed. And by the way my IATs were documented to rise, I believe this without question.
And the reasons you listed below are the exact reasons why I am going with water.
And the reasons you listed below are the exact reasons why I am going with water.
Interesting , didn't know that , do you have the source of info for this?
Going to water ..is only good for drag racing, hard driving and long stints under power will cause them to heat soak bad,and then good luck waiting for them to cool.. They become terribly inefficient .
Not to mention the possible leaks and pump malfunctions you can have ..
Going to water ..is only good for drag racing, hard driving and long stints under power will cause them to heat soak bad,and then good luck waiting for them to cool.. They become terribly inefficient .
Not to mention the possible leaks and pump malfunctions you can have ..
#23
Earl,
I'm just speaking from experience. My cores are not big by any means at 4.5". You can choose to believe otherwise. I have made dozens of high speed runs. And many over 200+mph, my traditional intercoolers simply so not cool intake temps at big speeds. This is why we tried a nitrous rail spray system that was not effective either. I even hit the spray at 180mph and let it spray for the rest of the run.
I'm just speaking from experience. My cores are not big by any means at 4.5". You can choose to believe otherwise. I have made dozens of high speed runs. And many over 200+mph, my traditional intercoolers simply so not cool intake temps at big speeds. This is why we tried a nitrous rail spray system that was not effective either. I even hit the spray at 180mph and let it spray for the rest of the run.
Huh? There are numerous logs showing otherwise with a marked decrease in IATs over 175mph with CTR, 997.2, Garrett and other coolers (seems to be a trend with the denser cores). You may be seeing the ramifications of too thick a core(?) and/or not enough density. Bell core?
In any case, A2W should do nicely, but I dont agree that a proper AA cooler wont function above 150mph -that's when the good ones start to shine!
In any case, A2W should do nicely, but I dont agree that a proper AA cooler wont function above 150mph -that's when the good ones start to shine!
#24
Earl,
I'm just speaking from experience. My cores are not big by any means at 4.5". You can choose to believe otherwise. I have made dozens of high speed runs. And many over 200+mph, my traditional intercoolers simply so not cool intake temps at big speeds. This is why we tried a nitrous rail spray system that was not effective either. I even hit the spray at 180mph and let it spray for the rest of the run.
I'm just speaking from experience. My cores are not big by any means at 4.5". You can choose to believe otherwise. I have made dozens of high speed runs. And many over 200+mph, my traditional intercoolers simply so not cool intake temps at big speeds. This is why we tried a nitrous rail spray system that was not effective either. I even hit the spray at 180mph and let it spray for the rest of the run.
Last edited by earl3; 04-02-2013 at 02:49 PM.
#25
I have this combo (Markski 4 1/2" with Aquamist 50/50 methanol) with K16 billets it works really nicely.
#26
Thank you! I am not running fender well intakes and my filters are bolted directly to my turbos. The IATs didn't budge on the button unfortunately.
I totally believe you and your extensive experience & data at big mph -nice work at the mile! but I have a hunch its more an intercooler core capability issue than an air missing the coolers above 150mph problem. Are you running fenderwell intakes? Did the IAT slope change on the button? Maybe your particular setup and boost levels are beyond the capability of any 9x14" AA cooler, regardless of thickness.
#28
Ice water would cool things down but wouldn't it only be that cold for a very short time just after it is put in...
#29
Only the lowers now that the rails are welded to the tops. But we sealed it off pretty well up top.
#30
The upper and lower ducts serve as a conduit to promote the Venturi effect. The pressure outside the car directly in front of the side vent and the pressure of air behind the rear bumper serve to create a pressure differential in the long channel inside the fender (the narrow part of the upper ductwork.) This restrictive channel is should have lower pressure and higher velocity air used to cool the intercooler before the diameter expands once again through the lower duct and out the rear bumper.
This is from Christophorus (issue 300 specifically discussing wind tunnels and the 996.)
The degree of intercooler effectiveness influences fuel consumption.” That’s how the aerodynamics engineers describe the basic technical conditions of the turbocharged engine. Additional big openings, 130 sq. cm (20.15 sq. in.) in size, are necessary in front of the rear quarter panels. While this is ba- sically detrimental to the aerodynamics, it does improve air intake for the six-cylinder engine. The air is fed through a long channel, so that the 800-sq. cm (124 sq. in.) in- tercooler receives an even flow of air over its entire surface area. And it is compressed—because the pipe, at its narrowest point, measures only 98 sq. cm (15.4 sq. in.), and 280 liters (10 cu. ft.) of air have to flow through this bottleneck every sec- ond. Forced breathing, as it were.
For your setup, at higher speeds, I have a feeling even nitrous cooling sprays won't help as there isn't enough flow because the Venturi channel/shape is gone.
Last edited by bbywu; 04-02-2013 at 03:51 PM.