996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

AC leak in fuel cooler

Thread Tools
 
Search this Thread
 
Rate Thread
 
  #1  
Old 12-10-2014 | 09:01 AM
olwe's Avatar
Thread Starter
|
Registered User
Joined: Dec 2009
Posts: 128
From: Sarasota, FL
Rep Power: 24
olwe is a glorious beacon of lightolwe is a glorious beacon of lightolwe is a glorious beacon of lightolwe is a glorious beacon of lightolwe is a glorious beacon of light
AC leak in fuel cooler

The air conditioning on my Evo GT 660 tuned 996 TT has been leaking for some time. My mechanic, Mickey Kramer of European Performance in St. Pete, FL, has found the leak to be in the fuel cooler, allowing the freon to leak into the fuel.They originally could not find the leak because it is an internal leak. It looks like the compressor has been damaged, as well. Maybe we have fuel leaking into the AC system.

Fuel coolers are apparently not available in the US so I am waiting for one from Germany. Has anyone experienced this problem and can give advice as to the solution?
 
  #2  
Old 12-10-2014 | 09:19 AM
Macster's Avatar
Registered User
Joined: Jun 2009
Posts: 2,190
From: Livermore, CA
Rep Power: 146
Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !Macster Is a GOD !
That's a pretty rare place for the fuel system and the A/C system to leak, but of course anything is possible.

If you trust the mechanic who made the diagnosis then relax until the new cooler arrives. (The fact the fuel cooler has to come from Germany I think one can possibly infer how rare it is for a cooler to leak.)

Once the new cooler is installed, and maybe the dryer replaced, the A/C system will have to be evacuated and left under a vacuum for a while -- I think the time the system is subjected to a vacuum has been increased to 1 hour but the shop ought to know -- to remove all the refrigerant and any moisture or even fuel that managed to get into the system.

Beyond that, really fuel in the A/C system is so rare, I'm not sure what else might need replacing or if the system needs some kind of flushing to remove any residual fuel from the inner surfaces of the A/C system.

Anyhow, the system is refilled with refrigerant and however much compressor oil was removed to ensure the system has the necessary amount of compressor then the system tested.
 
  #3  
Old 12-10-2014 | 09:44 AM
olwe's Avatar
Thread Starter
|
Registered User
Joined: Dec 2009
Posts: 128
From: Sarasota, FL
Rep Power: 24
olwe is a glorious beacon of lightolwe is a glorious beacon of lightolwe is a glorious beacon of lightolwe is a glorious beacon of lightolwe is a glorious beacon of light
Thanks for the quick reply.
 
  #4  
Old 12-10-2014 | 11:29 AM
jpflip's Avatar
Registered User
Joined: Mar 2008
Posts: 2,807
From: Montreal Canada
Rep Power: 266
jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !jpflip Is a GOD !
Wow this is a new failure! I've never heard of this kind of problem before! There was a discussion not long time ago about removing this unit and replace it with the ROW piping which does not have the cooler…Little info here: https://www.6speedonline.com/forums/...-delete-2.html
 
  #5  
Old 12-10-2014 | 02:09 PM
pwdrhound's Avatar
Registered User
Joined: Jul 2010
Posts: 4,848
Rep Power: 456
pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !pwdrhound Is a GOD !
Originally Posted by jpflip
Wow this is a new failure! I've never heard of this kind of problem before! There was a discussion not long time ago about removing this unit and replace it with the ROW piping which does not have the cooler…Little info here: https://www.6speedonline.com/forums/...-delete-2.html
The part number for the ROW piping bypassing the cooler is a bit of a mystery. PET is not any help... I'm guessing it may be the same part shown for the GT3.
 
  #6  
Old 12-10-2014 | 04:46 PM
32krazy!'s Avatar
Banned
Joined: Dec 2008
Posts: 5,551
From: tn
Rep Power: 626
32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !32krazy! Is a GOD !
Originally Posted by Macster
That's a pretty rare place for the fuel system and the A/C system to leak, but of course anything is possible.

If you trust the mechanic who made the diagnosis then relax until the new cooler arrives. (The fact the fuel cooler has to come from Germany I think one can possibly infer how rare it is for a cooler to leak.)

Once the new cooler is installed, and maybe the dryer replaced, the A/C system will have to be evacuated and left under a vacuum for a while -- I think the time the system is subjected to a vacuum has been increased to 1 hour but the shop ought to know -- to remove all the refrigerant and any moisture or even fuel that managed to get into the system.

Beyond that, really fuel in the A/C system is so rare, I'm not sure what else might need replacing or if the system needs some kind of flushing to remove any residual fuel from the inner surfaces of the A/C system.

Anyhow, the system is refilled with refrigerant and however much compressor oil was removed to ensure the system has the necessary amount of compressor then the system tested.
when i spoke to pelican parts about so much waiting time on parts i was told porsche is cutting way back on its US inventory of 996 tt parts due to the age of the car. keeping newer car stock and letting the older parts stay in germany. its available but we are going to have to wait on more and more parts as time goes by
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Wheeler
Automobiles For Sale
2
09-22-2015 08:02 PM
BLKMGK
996 Turbo / GT2
13
09-19-2015 03:51 PM
Greehn
996 Turbo / GT2
14
09-16-2015 04:45 PM
sparks
Automobiles For Sale
8
09-08-2015 03:03 PM
m_motorsport
996 Turbo / GT2
0
09-02-2015 12:53 PM



You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: AC leak in fuel cooler



All times are GMT -6. The time now is 08:44 AM.