996 Previous model naturally aspirated Porsche 911 community. Discuss C2, C2s, C4, C4s, Targa and Cabriolets.

Spark plug change write up how to DIY 996

Thread Tools
 
Search this Thread
 
Rate Thread
 
  #1  
Old 06-11-2011 | 04:18 PM
nizmolee's Avatar
Thread Starter
|
Registered User
Joined: Jan 2011
Posts: 41
Rep Power: 15
nizmolee is infamous around these parts
Spark plug change write up how to DIY 996

Hi P owners,
Thought I do a small write up to change out spark plugs.
Simple tools you may need and about 2-3 hours.
Here are some tools you may need, as you replace your spark plugs.
Take out the rear tires.
Once you do you will see a cover with 2 10 mm bolts, take that out and it will expose 3 spark plugs per side. There are 2 #5 hex bolts per coil packs. Remove those and pull out the spark plug and tubes. Use a standard spark plug too with 2 3" inch extensions or if you have a 4" extention with the 3/8 socket tool you should be fine. Its gonna get a little tight towards the exhaust. Make sure not to drop any extentions down the hole, pain to get out. To take off the coil pack from the tubes, squeeze the side of it and it should pop out. Use some anti freeze on the new plugs that you put in, once you put back the plugs torque the plugs to 25 lbs if you can. I also used a can of quick dry to clean the connectors of the coil packs. and re assemble. Good Luck Hope this write up helps.
Name:  IMAG0612.jpg
Views: 4695
Size:  14.3 KBName:  IMAG0614.jpg
Views: 4668
Size:  8.0 KB rear wheels take off.
Name:  IMAG0613.jpg
Views: 4856
Size:  13.6 KB cover with 2 10 mm bolts.
coil packs and tube coming out. Name:  IMAG0611.jpg
Views: 4619
Size:  3.0 KB

Have fun, after everything is done go to fridge, get a cup of ice and poor beer.. sip and enjoy the day.
 
  #2  
Old 07-02-2011 | 08:21 PM
82targa's Avatar
Registered User
Joined: Mar 2004
Posts: 117
From: florida
Rep Power: 25
82targa is infamous around these parts
anti sieze, not anti freeze
 
  #3  
Old 07-02-2011 | 08:42 PM
max996's Avatar
Registered User
Joined: Jan 2010
Posts: 87
From: 92553
Rep Power: 18
max996 is infamous around these parts
What seems to be the most preferred plug for the P car, Bosch-NGK ??

True that the one plug close to the exhaust is a pain to remove and or install, have to use touchy/feely type way of getting it in?

Please clarify, would not mind doing my own install.

Thanks

Max
 
  #4  
Old 07-02-2011 | 10:39 PM
82targa's Avatar
Registered User
Joined: Mar 2004
Posts: 117
From: florida
Rep Power: 25
82targa is infamous around these parts
I just did mine today. I used ngk 2288 BKR6EK plugs that i got from advance auto. dual prong instead of quad like the stocks. I got the recommendation from another search i did here.

as for removing the muffler, I found that completely useless since the mounting bracket is still in the way and the upper bolts for it are pretty much inaccessible. It took me about an hour for one side, and 20 minutes for the other side (w/o d*cking around with the exhaust). I used a 3" extension and a swivel to get the spark plug near the muffler out. after breaking it loose i took the ratchet out and just unscrewed the rest with the swivel and extension attached to the socket. I had my plugs and o rings replaced about 20k miles ago so i had no leaks. I was trying to solve a problem but replacing my plugs didn't do it for me. Maybe my coil packs...

One other tool I would recommend having around is a small, good quality magnetic retriever tool if you don't have a socket with the rubber insert. Real handy for getting the socket and spark plug out of the tube after its unscrewed.
 
  #5  
Old 07-03-2011 | 09:51 AM
1way2rock's Avatar
Registered User
Joined: Nov 2010
Posts: 7
From: Montreal
Rep Power: 0
1way2rock is infamous around these parts
Great write up

Thank you for posting. I am thinking of doing this very soon.
 
  #6  
Old 07-03-2011 | 10:24 AM
eperalta's Avatar
Registered User
Joined: May 2009
Posts: 10
From: Arlington, VA
Rep Power: 0
eperalta is infamous around these parts
Good writeup.
You mean anit-seize right.
 
  #7  
Old 07-26-2011 | 11:12 PM
porschetec's Avatar
Registered User
Joined: Jul 2011
Posts: 39
From: CA
Rep Power: 15
porschetec is infamous around these parts
good contribution
 
  #8  
Old 09-08-2011 | 07:24 PM
Mamut79's Avatar
Registered User
Joined: Aug 2010
Posts: 299
From: NYC
Rep Power: 26
Mamut79 is infamous around these parts
can somebody clarify between 2 part numbers? here a person recommends BKR6EK, yet in another write up somebody else says they used BKR6E...im about to get a set myself, but im perplexed which to get
 
  #9  
Old 05-12-2012 | 08:33 AM
muldagat's Avatar
Registered User
Joined: May 2012
Posts: 1
From: Las Vegas, NV
Rep Power: 0
muldagat is infamous around these parts
Great posting! I sent a copy of your instructions to a friend w/ a 99 MY. Next project will be replacing my rear window regulator on pax side.
 
  #10  
Old 05-12-2012 | 09:15 AM
Peterpokerplane's Avatar
Registered User
Joined: Sep 2010
Posts: 89
From: Texas
Rep Power: 18
Peterpokerplane is infamous around these parts
Good job! I tackled mine a while back and was surprised how easy it was. A tip for those using a transom plug to remove those pesky stuck tubes, wrap a little piece of sandpaper around the rubber, and it will pop those suckers out with no slippage problems. Instead of that factory tool, the transom plug and and sandpaper cost less than $3.00.
 
  #11  
Old 05-14-2012 | 07:07 AM
Fozzybear's Avatar
Registered User
Joined: Jun 2010
Posts: 266
From: Ottawa Canada
Rep Power: 29
Fozzybear is a glorious beacon of lightFozzybear is a glorious beacon of lightFozzybear is a glorious beacon of lightFozzybear is a glorious beacon of lightFozzybear is a glorious beacon of light
I did this last week. I actually found it essential to remove the muffler as I couldn't get my arm in the tiny space available otherwise. Yes, the mounting bracket is still in the way, and is a PITA to work around, however, you can see what you're doing, and you have more options to maneuver.

It took maybe an extra ~15 minutes to remove/replace the muffler - well worth it in my opinion.

FWIW I had Bosch plugs in before and also replaced them with NGK BKR6EK (also based on opinions found searching the archive). Thus far I'm very happy with it. Engine seem very smooth through acceleration.
 
  #12  
Old 05-14-2012 | 04:08 PM
perryinva's Avatar
Registered User
Joined: Mar 2008
Posts: 184
From: Richmond, VA
Rep Power: 24
perryinva is infamous around these parts
On the '02 and later, I think you have to remove the mufflers, I know I did. There was really no way in hell without doing that and I have a lift. Since I've removed them before to do the PSE hack, and replaced the steel bolts with SS ones, I can remove my mufflers in seriously like less than 5 minutes a side. I reversed the 2 long bolts that hold the mufflers to the brackets, so they pull out from the bottom, so the bracket stays on the engine, just the mufflers come off. Also makes it a lot easier to get the rearward heatshield bolt off and on, too.
 
  #13  
Old 05-23-2012 | 09:37 AM
Kris79's Avatar
Registered User
Joined: Feb 2012
Posts: 69
From: san francisco
Rep Power: 15
Kris79 is infamous around these parts
took me bout 45 mins to do the job and i also went ngk
 
  #14  
Old 06-02-2012 | 03:12 PM
Clo's Avatar
Clo
Registered User
Joined: Apr 2012
Posts: 104
From: Usa
Rep Power: 17
Clo is infamous around these parts
Thanks for the write up!
 
  #15  
Old 07-24-2013 | 01:40 AM
pfbz's Avatar
Registered User
Joined: Sep 2012
Posts: 282
Rep Power: 26
pfbz is a jewel in the roughpfbz is a jewel in the roughpfbz is a jewel in the rough
Originally Posted by perryinva
On the '02 and later, I think you have to remove the mufflers, I know I did. There was really no way in hell without doing that and I have a lift....I reversed the 2 long bolts that hold the mufflers to the brackets, so they pull out from the bottom, so the bracket stays on the engine, just the mufflers come off. Also makes it a lot easier to get the rearward heatshield bolt off and on, too.
Just did my plugs (04 C2)... I pulled the mufflers as well as I'm going to do the PSE hack, but not sure the passenger side would have been doable with the mufflers in place. Those bolts on the #4 coil pack are a bitc* to get to! Much harder than the #1 on drivers side. Not sure if the earlier cars also use torx 50 fasteners on the coil packs, but it reduces the clearance even more since my Torx sockets are so much deeper than a conventional 10/12mm socket.

Great idea on reversing those long bolts so they will drop out from the bottom! Should be much easier in the future than removing the three mounting plate nuts.
 

Last edited by pfbz; 07-24-2013 at 01:43 AM.


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Spark plug change write up how to DIY 996



All times are GMT -6. The time now is 11:55 AM.