997 Turbo / GT2 2006–2012 Turbo discussion on the 997 model Porsche 911 Twin Turbo.

EVOMS Latest 997TT Project: 9000 RPM’s, 4.0L and 1100 HP. Details Inside

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  #121  
Old 10-07-2009 | 09:29 PM
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Originally Posted by Evolution MotorSports
There are a bunch of different theories about this. Some say that polishing is better. We actually combine this "rifling" finish with a polish finish at the valve seat. The rough cut on the main chambers acts as a swirling affect and improves air velocity. We then polish the port before the valve seat which helps to smooth the air before the valve. With the shape and size of the ports, this is what produced the best results.
Todd,

I'm not one for looks, however they look great. Now how many cfm do they flow at 25 inches?
 

Last edited by cjv; 10-07-2009 at 09:45 PM.
  #122  
Old 10-07-2009 | 09:51 PM
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Originally Posted by Evolution MotorSports
We just finished the heads. See pictures below. We CNC ported the intake and exhaust ports just like the heads on Joetwint's 1100 HP 996TT engine. We also increased the valve size on both the intake and exhaust. The big difference with these heads is the valve train. We are using Ferrea titanium valves, retainers and keepers as well as their racing springs. We shaved 52% off of the weight of the entire valve train with this setup. This will help the engine rev quicker and be much safer especially at 10K RPM's <?xml:namespace prefix = v ns = "urn:schemas-microsoft-com:vml" /><v:shapetype id=_x0000_t75 class=inlineimg title="Stick Out Tongue" src="http://images.ibsrv.net/ibsrv/res/src:www.6speedonline.com/get//forums/images/smilies/tongue.gif" alt="" border="0" smilieid="6" stroked="f" filled="f" path="m@4@5l@4@11@9@11@9@5xe" v:shapetype o<>We are starting to do the final mock assembly tonight and should begin the final assembly of the bottom end if all goes well. We are machining a new solid lifter conversion as we speak which will eliminate any of the variable lifter adjustment. Once these are complete, we can then complete the bottom end. More updates shortly



</v:shapetype>
We also used Ferrea titanium valves for one set, however Forrea at the time did not make big enough valves for the other set. I appears you also are using different manufacturer for the other set.

I used Manley ...... who makes the ones you are using or are they your own? It appears they may be stainless .... are they? We didn't use stainless because of weight.

Again, fantastic stuff, you guys are on the leading edge.
 

Last edited by cjv; 10-07-2009 at 09:55 PM.
  #123  
Old 10-07-2009 | 10:04 PM
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Originally Posted by cjv
We also used Ferrea titanium valves for one set, however Forrea at the time did not make big enough valves for the other set. I appears you also are using different manufacturer for the other set.

I used Manley ...... who makes the ones you are using or are they your own? It appears they may be stainless .... are they? We didn't use stainless because of weight.

Again, fantastic stuff, you guys are on the leading edge.
Ferrea makes both now, we sent a cylinder head down to them for R&D I just don't know that it's been formally released (although I'd expect them to be in the near future).
 
  #124  
Old 10-07-2009 | 11:00 PM
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Originally Posted by Evolution MotorSports
There are a bunch of different theories about this. Some say that polishing is better. We actually combine this "rifling" finish with a polish finish at the valve seat. The rough cut on the main chambers acts as a swirling affect and improves air velocity. We then polish the port before the valve seat which helps to smooth the air before the valve. With the shape and size of the ports, this is what produced the best results.
Todd thanks for answering, it's nice to learn new things. This answer really also shows how much R & D you are doing and how ground breaking this stuff that you're doing really is. Congratulations and thanks for being one of the few Tuners that are willing to push the envelope. Some things may do well, others may fail, but either way, you learn from both. Though your "do well" seems to be a much higher ratio than the "fails" lol Keep it up!
 
  #125  
Old 10-08-2009 | 06:39 AM
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Originally Posted by cjv
Todd,

I'm not one for looks, however they look great. Now how many cfm do they flow at 25 inches?
Thank you Chad. The flow numbers are greatly impacted by the valve lift. Lets just say that they are optimized for the valve diameter and the lift of the cam
 
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997TT Standing Mile = 234.6 MPH
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60-130 MPH Time = 3.28 Seconds
  #126  
Old 10-08-2009 | 06:48 AM
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Originally Posted by cjv
We also used Ferrea titanium valves for one set, however Forrea at the time did not make big enough valves for the other set. I appears you also are using different manufacturer for the other set.

I used Manley ...... who makes the ones you are using or are they your own? It appears they may be stainless .... are they? We didn't use stainless because of weight.

Again, fantastic stuff, you guys are on the leading edge.
Thank you! Both the intake and exhaust are Ferrea and they are both titanium. The whole valvetrain is now 52% lighter than the stock 997TT valvetrain With the reduction of weight on these components, spinning this engine to 10K will not be a problem.

Another component that is changed but looks stock are the springs. We are using a titanium valve spring set that is not only light, but has higher and more consistent spring pressure than the stock valve springs.
 
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Home of the Worlds Fastest 997TT Porsche(s)
997TT Standing Mile = 234.6 MPH
997TT Standing 1/2 Mile = 217.09 MPH
Fastest 1/4 Mile = 9.29 @ 172.7 MPH
60-130 MPH Time = 3.28 Seconds
  #127  
Old 10-08-2009 | 07:06 AM
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Originally Posted by ScottKelly911
Todd thanks for answering, it's nice to learn new things. This answer really also shows how much R & D you are doing and how ground breaking this stuff that you're doing really is. Congratulations and thanks for being one of the few Tuners that are willing to push the envelope. Some things may do well, others may fail, but either way, you learn from both. Though your "do well" seems to be a much higher ratio than the "fails" lol Keep it up!

No problem Scott, thank you for following. These projects are both mental and financial challenging. I am sure Chad can attest to this. Pushing the envelope is the reason I and the whole EVOMS team exists. None of us would be satisfied working on the same routine stuff every day. The problem with this is: 1) it is hard to be satisfied because there is always a better way to develop more power efficiently and reliably 2) sometimes pushing the limits gets out of hand financially and there is no way to recoup the investment.

Finding the balance has been difficult, however we feel fortunate that we are able to undertake projects like these because it really enables our whole team to push the limits and continue to gain valuable knowledge that helps all other aspects of our business.
 
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Evolution MotorSports | www.evoms.com
EVOMSit - intelligent tuning |www.evomsit.com
P: 480.317.9911
F: 480.317.9901
E: info@evoms.com
Home of the Worlds Fastest 997TT Porsche(s)
997TT Standing Mile = 234.6 MPH
997TT Standing 1/2 Mile = 217.09 MPH
Fastest 1/4 Mile = 9.29 @ 172.7 MPH
60-130 MPH Time = 3.28 Seconds
  #128  
Old 10-08-2009 | 09:06 AM
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Originally Posted by Evolution MotorSports
Thank you Chad. The flow numbers are greatly impacted by the valve lift. Lets just say that they are optimized for the valve diameter and the lift of the cam
Yes, you are 100% correct. I was just trying to get a feeling as to where you were going with the 10,000 rpm's along with getting some type of comparison.

Here is our flows, our cams are designed to be just a hair under a .550 lift.


Flowed at 25” water. Inlet bell and Exhaust outlet used.

lift 0.050”, intake 52.3 cfm, exhaust 40.9 cfm
lift 0.100", intake 97.5 cfm, exhaust 92.2 cfm
lift 0.150", intake 144.0 cfm, exhaust 144.7 cfm
lift 0.200", intake 194.0 cfm, exhaust 179.2 cfm
lift 0.250", intake 237.6 cfm, exhaust 204.8 cfm
lift 0.300", intake 272.8 cfm, exhaust 225.3 cfm
lift 0.350", intake 297.3 cfm, exhaust 238.7 cfm
lift 0.400", intake 310.7 cfm, exhaust 250.9 cfm
lift 0.450", intake 320.9 cfm, exhaust 259.2 cfm
lift 0.500", intake 324.5 cfm, exhaust 266.2 cfm
lift 0.550", intake 327.2 cfm, exhaust 272.0 cfm

Duration is also a very important issue with the turbo motor. Less is required than a NA motor.
 

Last edited by cjv; 10-08-2009 at 11:02 AM.
  #129  
Old 10-08-2009 | 10:49 AM
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Originally Posted by Evolution MotorSports
No problem Scott, thank you for following. These projects are both mental and financial challenging. I am sure Chad can attest to this. Pushing the envelope is the reason I and the whole EVOMS team exists. None of us would be satisfied working on the same routine stuff every day. The problem with this is: 1) it is hard to be satisfied because there is always a better way to develop more power efficiently and reliably 2) sometimes pushing the limits gets out of hand financially and there is no way to recoup the investment.

Finding the balance has been difficult, however we feel fortunate that we are able to undertake projects like these because it really enables our whole team to push the limits and continue to gain valuable knowledge that helps all other aspects of our business.
I believe Todd's above statement is an understatement. That is why I am a real fan of the efforts the EVOMS Team is making. To be very honest we built our drivetrain with 12K rpm's in mind only to have our best minds tell us not to exceed 9600 rpm's. Their reason was the boxer design is extremely smooth at 6800, however because of design the opposing push/pull gradually becomes more unstable as it goes up from there. If TDC and BDC on opposing banks is off in the slightest it will cause the motor to become unstable and it will destroy itself. Imagine the preciseness required on each bank. Trust me when I say at these rpm's there is no margin of error allowed for the precisely syncronized timing and position of the two opposed pistons.

I really want to see EVOMS succeed here. With this they will raise the bar again.

Here is an older pic of our reverse side of the heads. They are extremely light and balanced. Note the bottom of the springs. The bases were machined and shins were added. Each spring has the exact (no variance) spring pressure. All individual spring pressures have been blueprinted.
 

Last edited by cjv; 05-06-2022 at 02:20 PM.
  #130  
Old 10-08-2009 | 05:02 PM
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One word stunning .
 
  #131  
Old 10-08-2009 | 06:56 PM
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Originally Posted by avh128996tt
One word stunning .
avh128996tt,

I'm sure this is nothing new to EVOMS, but we made a significant discovery a couple of years ago while we were designing our cams. We found that all the Porsche cams that we tested had harmonic distortion. We found that if we designed and manufacturered our cams in such a way as to eliminate harmonic distortion that we were able to drastically reduce the spring pressure required. It was reduced so much that more than one tuner told us they would not work and the motor would not survive.

The bonus of being able to run with lower spring pressure is you are not slamming and beating up the valve seats.
 
  #132  
Old 10-08-2009 | 07:11 PM
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[quote=cjv;2571740]i believe todd's above statement is an understatement. That is why i am a real fan of the efforts the evoms team is making. To be very honest we built our drivetrain with 12k rpm's in mind only to have our best minds tell us not to exceed 9600 rpm's. Their reason was the boxer design is extremely smooth at 6800, however because of design the opposing push/pull gradually becomes more unstable as it goes up from there. If tdc and bdc on opposing banks is off in the slightest it will cause the motor to become unstable and it will destroy itself. Imagine the preciseness required on each bank. Trust me when i say at these rpm's there is no margin of error allowed for the precisely syncronized timing and position of the two opposed pistons.

I really want to see evoms succeed here. with this they will raise the bar again.

Here is an older pic of our reverse side of the heads. They are extreme light.




agree 100 %
 

Last edited by cjv; 05-06-2022 at 02:28 PM.
  #133  
Old 10-08-2009 | 07:25 PM
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Todd,

I have a question regarding your pistons on this stroker. If my question is privy, I respect your keeping the information private.

The question is, did you offset the wrist pin location (off center) in order to take advantage of a better centering of the pistons? If you did I won't ask you how much the off set was.

PS .... Sorry I get carried away when I see such a great thread as your's. I'll retrain from any more questions as I see I am getting off topic. Again, thanks for sharing as well as raising the bar again.
 

Last edited by cjv; 10-09-2009 at 08:25 AM.
  #134  
Old 10-08-2009 | 08:04 PM
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thats one hell of a project
 
  #135  
Old 10-10-2009 | 08:32 PM
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Todd,

Please keep the progress coming! I really can't wait to hear more about this ground break project from EVOMS.
 


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