American Muscle Everything from a Cadillac Escalade to a new Ford GT to a classic C1 Corvette

My Low-Key Malibu

Thread Tools
 
Search this Thread
 
Rate Thread
 
  #31  
Old 12-06-2011, 09:18 PM
DeltaT's Avatar
Registered User
Thread Starter
Join Date: Feb 2011
Location: NorCal
Posts: 35
Rep Power: 15
DeltaT is infamous around these parts
Continuing the build up into the top end:

To avoid any valvespring issues with high boost, I upgraded to the Pacalloy springs which will give me about 700lbs at full lift:



Had the valvecovers hard anodized, polished the oil filler caps and had them black anodized:



I put the custom thickness Cometic head gaskets (.051") down, slipped the heads on and slowly torqued them down. The next morning I loosened them a bit and retorqued, then I installed the T&D shaft rocker setup and roughly set the valve lash so I could check the shaft stand height and ensure the rocker arm tip sweep was acceptable:



Since the sweep was narrow and not too close to the edge, the stands didn't require machining, so I used High Tack to glue down the Felpro intake manifold gaskets. Then I put the manifold on and torqued it down slowly and left it overnight.

The next day, the High Tack was dry when I removed the manifold. The I trimmed the intake manifold gasket to fit the AFR 235cc ports:



With the heads and intake manifold gaskets finished, I could final port-match the intake manifold just a tiny bit smaller than the AFR intake ports:



In October I took a class on Powdercoating & Sandblasting at the TechShop, to get ready to finish my intake manifold. I had it clear anodized then Teflon coated first (for alcohol protection) then masked off the inside and re-blasted the outside. Here it is masked and plugged, ready for me to powdercoat:



Here I am applying the powder. The clear goes on white so you can see what you are doing:



Here it is right out of the oven after baking at 380F for 15 minutes:



And here's a closeup before I removed the plugs:



More on the way tonight.

Jim
 
  #32  
Old 12-06-2011, 09:47 PM
DeltaT's Avatar
Registered User
Thread Starter
Join Date: Feb 2011
Location: NorCal
Posts: 35
Rep Power: 15
DeltaT is infamous around these parts
With hard anodized Cloyes timing cover on (with a Cloyes Hex-A-Just timing set underneath), oil pan all sealed up, ATI damper on:



On to some graphics. I had planned for this so I prepared 4 oil filler caps.
I took a class on the Laser Cutter/Etcher then designed some graphics and font for the two sets of oil caps.

Two caps I did with the real motor size and blower model:



And the other two caps I prepared for Saturday night fun and confusion



Then it was time to epoxy in the nitrous spraybar. It's a NOS Big Shot that I cut up to embed in the manifold since I need that height to be able to use the stock flat hood. Once it was dry I used the vertical mill to surface it flush, then I drilled a 3/32" hole and installed a spring roll pin so the spraybar can never blow out.

This last weekend I used Corel Draw to design a flame font and adapt a ghost logo for my valvecovers.

Here's a closeup - it looks a bit tilted but that's just the picture:



And here's an overall shot of how it looks today (I have some trimming to do on a few intake manifold washers hence the missing ones):



Where the distributor would normally be you can see the sequential injection cam sync unit. I powdercoated the top of it flat black. All the powder I have used so far is automotive-rated for underhood use.

Lots of stuff still to do:



From left: Custom 10-rib, 9.2" crank pulley from ASP Racing, AC delete panel I will mount the new Holley Dominator EFI unit to, Holley Distributor-less Ignition System, about 1/5 of the wiring harness I will eventually install.

Stay tuned.

Jim
 
  #33  
Old 12-08-2011, 11:37 PM
Norman75's Avatar
Registered User
Join Date: Aug 2010
Location: Los Angeles
Posts: 546
Rep Power: 40
Norman75 is just really niceNorman75 is just really niceNorman75 is just really niceNorman75 is just really niceNorman75 is just really nice
Incredible job... I absolutely love your car. If you have any to post I would love to see/hear a video of your car in action. Again congrats and good continuation on this amazing build.
 
  #34  
Old 12-13-2011, 04:37 PM
ScottiDucati's Avatar
Registered User
Join Date: Dec 2011
Posts: 9
Rep Power: 0
ScottiDucati is infamous around these parts
That's awesome !! I bet you get a lot of shocked faces.
 
  #35  
Old 12-14-2011, 08:07 AM
e46m3smg's Avatar
Registered User
Join Date: Sep 2011
Location: Brisbane, Australia
Posts: 143
Rep Power: 20
e46m3smg is infamous around these partse46m3smg is infamous around these parts
This car defines "SLEEPER", I just wanna see the face of a supercar owner after you shred him in a race. Priceless.
 
  #36  
Old 12-14-2011, 08:59 AM
GTS Jay's Avatar
Registered User
Join Date: Oct 2011
Location: New England
Posts: 319
Rep Power: 26
GTS Jay has a spectacular aura aboutGTS Jay has a spectacular aura about
WoW - you're quite the automotive/motor-building artist! I wish I had 1/10th the skills! Super well done and very interesting! Thanks for sharing your project with us - love it!
 
  #37  
Old 12-14-2011, 10:10 AM
Lt. Dan's Avatar
Registered User
Join Date: Oct 2011
Location: Manassas
Posts: 103
Rep Power: 17
Lt. Dan is infamous around these parts
I call Shotgun!!!
 
  #38  
Old 12-14-2011, 03:03 PM
Truck Jam's Avatar
Registered User
Join Date: Nov 2010
Location: California
Posts: 20
Rep Power: 0
Truck Jam is infamous around these parts
Thats just sneaky dirty! AWESOME.

TJ
 
  #39  
Old 12-20-2011, 11:34 AM
DeltaT's Avatar
Registered User
Thread Starter
Join Date: Feb 2011
Location: NorCal
Posts: 35
Rep Power: 15
DeltaT is infamous around these parts
Thanks! Unfortunately I should have doled out the pictures - I sent out so many at once they shut down my website mid-month (until Jan1) because I exceeded my bandwidth.

I will hopefully have some new shots by then to share (in smaller doses ).

Jim
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Me_qwkr
996 Turbo / GT2
3
08-15-2006 09:49 PM
StephenTi
996 Turbo / GT2
8
07-19-2005 09:21 PM



You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: My Low-Key Malibu



All times are GMT -6. The time now is 10:20 PM.